ASTM A511 Stainless Steel Tube Manufacturer

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ASTM A 511 Stainless Steel Mechanical Tube

ASTM A511 is a specification for seamless stainless steel pipes used in mechanical applications where high corrosion resistance and dimensional accuracy are critical. These pipes are designed for use in a variety of industries, including aerospace, automotive, and medical applications.

The material grades for ASTM A511 stainless steel pipes typically include:

  • 302: A general-purpose stainless steel offering good corrosion resistance and forming characteristics.
  • 303: Known for its excellent machinability, typically used for applications where ease of machining is necessary.
  • 304: One of the most common stainless steels, with excellent corrosion resistance in a wide range of environments.
  • 305: Similar to 304 but with lower work hardening properties, making it easier to form.
  • 347: Contains niobium for better resistance to intergranular corrosion, often used in high-temperature applications.

These grades contain a mix of essential elements such as manganese, phosphorus, sulfur, silicon, nickel, and chromium, which contribute to the material’s mechanical properties and corrosion resistance. ASTM A511 pipes are commonly used for applications requiring high strength and durability under demanding conditions.

ASTM A511 Stainless Steel Mechanical Tube Specification

Standard: ASTM A511

Material/Steel Grade: MT304, MT304L, MT304H, MT310, MT310S, MT316, MT316L, MT317, MT317L, MT321, MT321H, MT347

Application: Seamless Stainless Steel Mechanical Tubing

Size: OD: 6.0~203.0mm WT: 0.5~25.0mm

Finish: Mill

Shape: rectangular, round, square, oval, U-bend tubing

Production Technology and Production Process:

1. Material preparation:

The production of ASTM A511 stainless steel pipe requires the use of high-quality stainless steel materials, such as 304, 304L, 316, 316L, etc. These materials need to undergo quality inspection and screening to ensure that they meet relevant standards and requirements.

2. Processing:

Stainless steel materials need to be processed, including hot rolling, cold rolling, steel pipe welding, steel pipe drilling, etc. These processes can change the physical and chemical properties of materials to meet different customer needs.

3. Cold Drawn:

ASTM A511 stainless steel pipe is mainly produced by a cold drawing process. Cold drawing is to make the size and wall thickness of the steel pipe meet the requirements by putting the material into the steel pipe cold drawing machine and going through multiple drawing, extrusion, and polishing processes. The cold drawing process can improve the surface quality and dimensional accuracy of the steel pipe while maintaining uniformity and consistency of the steel pipe.

4. Inspection and Packing:

After the production of ASTM A511 stainless steel pipe is completed, it needs to undergo strict inspection and testing to ensure that it meets the relevant standards and quality requirements. Inspection includes visual inspection, size and wall thickness measurement, chemical composition analysis, mechanical performance test, etc. Qualified steel pipes will be packaged and marked for transportation and use.

The equipment for producing ASTM A511 stainless steel pipe mainly includes stainless steel furnace, steel pipe welding machine, steel pipe drilling machine, steel pipe cold drawing machine, grinding machine, etc. This equipment can guarantee the quality and efficiency of steel pipe production. The production of ASTM A511 stainless steel pipe requires strict production process and quality control to ensure that the steel pipe meets the relevant standards and requirements while meeting the needs and application scenarios of different customers.

In addition, ASTM A511 stainless steel tubes have passed a number of international standard certifications, such as ISO 9001 quality management system certification, ISO 14001 environmental management system certification, PED pressure equipment directive certification, RoHS certification, etc., and can provide relevant certification certificates to enhance buyers’ awareness of Product confidence.

To sum up, ASTM A511 stainless steel pipe has the advantages of high strength, corrosion resistance, wear resistance, and easy processing. It has passed a number of international standard certifications and is a high-quality stainless steel pipe product.

ASTM A511 VS ASTM A269

ASTM A511 and ASTM A269 are two distinct standards for stainless steel pipes, and they serve different purposes and applications. Below are the key differences:

Scope of Application:

ASTM A511 is primarily used for the manufacture of stainless steel seamless tubes in mechanical structures, electric power industries, automotive manufacturing, food, and pharmaceutical industries. The tubes typically range in diameters from 6mm to 203mm and wall thicknesses from 0.5mm to 25mm. These tubes are designed for applications where mechanical properties such as strength and durability are required in structural components.

On the other hand, ASTM A269 is designed for the production of seamless and welded stainless steel pipes used to transport corrosive media in high-temperature and high-pressure conditions. These pipes are commonly used in industries such as chemical processing, petroleum, and pharmaceuticals, where the primary focus is on fluid transport in environments exposed to heat and pressure.

Material:

ASTM A511 includes a range of stainless steel materials, such as 304, 304L, 316, 316L, and others. These materials are selected based on the mechanical performance requirements and environmental conditions for structural applications.

ASTM A269, while also using materials like 304, 304L, 316, and 316L, is focused on the suitability of these materials for use in high-temperature and corrosive environments. These materials are chosen for their resistance to corrosion, especially in fluid transport applications exposed to aggressive substances.

Mechanical Properties:

ASTM A511 has relatively high requirements for mechanical properties, including tensile strength, yield strength, and elongation. These mechanical properties are crucial for structural applications where the pipes or tubes must withstand mechanical stresses and maintain their integrity.

In contrast, ASTM A269 has less stringent mechanical property requirements, as it is primarily concerned with the ability of the pipes to resist high-temperature corrosion and high-pressure conditions. While mechanical strength is still important, the focus is on the pipe’s ability to handle corrosive fluids under challenging conditions.

Production Process:

ASTM A511 stainless steel tubes are mainly produced by cold drawing, a process that ensures high dimensional accuracy and a superior surface finish. Cold drawing allows the tubes to achieve precise measurements and smooth surfaces, which is essential for mechanical and structural applications.

ASTM A269 pipes are typically produced using seamless and welding processes, offering flexibility in the production of pipes in a variety of lengths and sizes. This process is ideal for applications where the pipe needs to be custom-made to fit specific fluid transport systems.

Conclusion:

When selecting between ASTM A511 and ASTM A269 stainless steel pipes, the decision depends on the specific requirements of the application. ASTM A511 is more suited for mechanical and structural applications where strength, durability, and dimensional accuracy are paramount. On the other hand, ASTM A269 is ideal for fluid transport systems, especially in high-pressure and high-temperature environments, where resistance to corrosion and durability under harsh conditions are the key considerations.

Advantages of ASTM A511 Stainless Steel Tube

ASTM A511 stainless steel pipe has high strength and hardness and can withstand large pressure and load. The following is the relevant performance test data of 304 stainless steel pipe:

  • Tensile strength: ≥515 MPa
  • Yield strength: ≥205 MPa
  • Elongation: ≥35%
  • Hardness: ≤90 HRB

ASTM A511 stainless steel pipe has excellent corrosion resistance and can be used for a long time in harsh environments without rust. The following is the relevant performance test data of 316L stainless steel pipe:

  • Salt spray test: more than 1000 hours
  • Corrosion test: no rust

ASTM A511 stainless steel pipe has high wear resistance and can withstand high friction and wear. The following is the relevant performance test data of 410 stainless steel pipes:

  • Friction coefficient: ≤0.6
  • Wear rate: ≤0.05 g/cm²

ASTM A511 stainless steel pipe is easy to machine and form and is suitable for various stainless steel processing processes. The following is the relevant performance test data of 304L stainless steel pipe:

  • Formability: good
  • Processability: good

In addition, ASTM A511 stainless steel tubes have successfully passed a variety of international standard certifications, which enhance their reliability and appeal to buyers. These include ISO 9001 (Quality Management System Certification), ISO 14001 (Environmental Management System Certification), PED (Pressure Equipment Directive Certification), and RoHS (Restriction of Hazardous Substances Certification). These certifications ensure that the pipes are produced in accordance with global quality and environmental standards, are safe for use in high-pressure systems, and are free from hazardous substances.

ASTM A511 stainless steel pipes offer several advantages such as high strength, corrosion resistance, wear resistance, and ease of processing. With these certifications, they provide buyers with confidence in their quality, safety, and environmental responsibility, making them an excellent choice for a wide range of demanding applications.